Solutions

Temperature Control Systems: Conditioning Air & Liquids

Pollux is specialized in the development and manufacturing of temperature control systems. Our innovative and dynamic system designs ensure excellent control properties, enabling efficient component validation even under the most demanding testing conditions.

Conditioning systems from Pollux:
Precise and fast temperature control for optimal test results.

Pollux temperature control systems are the cornerstone of modern thermal management applications. Electric propulsion systems are continually becoming more efficient. The design of thermal management for batteries and drive train components demands a sophisticated development and testing environment
 
Our temperature control systems assist in component testing during validation, even with manufacturer-specific custom fluids. Our 'modular system' allows for individual adaptation to your application – in addition to temperature control, a wide range of flow rate and pressure control applications can be accommodated.

Our exceptionally dynamic road-to-rig conditioning systems enable the highest control speeds in temperature, pressure, and flow rate. They are deployed in situations where the replication of fast and lifelike processes is essential.

The systems can be cooled through building cooling circuits or are equipped with an integrated refrigeration or cryogenic generator.

Benefits

Pollux Temperature Control Systems make all the difference.

Precise Control of Temperature, Flow Rate, and Pressure.

Model-based control systems and optimized hydraulic concepts form the foundations for flawless results. Depending on the specific application, our temperature control systems precisely adhere to predefined setpoint profiles or maintain operating conditions at the test object's inlet despite extreme load variations.

Plug-and-Play Principle.

Our systems leave our facility after undergoing extensive tests on commissioning test benches. Customized for your application, we rigorously assess the temperature control systems under customer application conditions, ensuring their readiness for action. Simply connect power and cooling water, and you're ready to go!

Resilient to External Influences.

When necessary, temperature control is based on our proven servo injection technology. Dynamic dosing pumps replace traditional valve systems, achieving system characteristics that would otherwise be unattainable in terms of range, speed, and precision

Simplified Diagnosis and Remote Maintenance.

Our well-designed systems for easy diagnosis and remote maintenance provide you with time-efficient and cost-effective solutions. Because we understand: Time is money!

Pollux Temperature Control Systems:
Full Media Conditioning for the Highest Demands

Pollux temperature control devices are full media conditioning systems.

Maintaining defined temperature gradients is crucial, especially in environmental simulation tests. Simultaneously, the flow rate and heat performance of the test objects vary, and the viscosity of the media fluctuates between 'thicker than honey' and 'thinner than water' depending on the temperature.

We apply the extensive experience gained from our in-house test benches to the development of our temperature control devices.

Pollux live in action!
Application Examples of Our Temperature Control Systems (Conditioning Technology)

Module for precise temperature control of 6 test specimens

Precise and reliable measurement results for your test series thanks to servo injection technology and individual measurement technology

Temperature stress test of high-voltage heaters for automotive applications

Customer-specific test setup to be able to assess the durability of a heater technology at an early stage of development

Testing System with 14 Stationary Cameras for 100% Inspection of Dashboards

A fully screened testing station that enables taking photos with varying exposure times and from different angles.

Development test bench for high-voltage heaters with temperature chamber and powerful conditioning system

Test bench with environmental simulation and high-precision cooling water conditioning for parameter tests and endurance runs

Temperature Control System for Conditioning a Traction Battery for Automotive Applications (BEV) in Test Stand Operation

Powerful conditioning system for operating a lithium-ion battery, flexibly applicable for parameter tests and endurance runs.

Two-circuit-conditioning-system

Robust testing system with completely separately controllable fluid circuits for endurance tests of electric axles and electric motors

Temperature control system for endurance tests with six fluid outlets for drives in electric vehicles (BEV/HEV)

The 6-fold conditioning system with separately flow and pressure controllable fluid outlets with DUAL recooling, which achieves maximum energy efficiency even during high-temperature and continuous temperature cycling runs

High-temperature continuous operation of electric water pumps

Customer-specific durability test of automotive coolant pumps under extreme media or ambient temperatures

High temperature endurance test (Thermal Life Test) of electric water pumps

Customer-specific test scenario for testing the service life of electric cooling water pumps in the automotive sector

Test options according to LV124

Lifespan tests, parameter tests and tests of climatic or electrical requirements

HV Heater Testing @ Pollux

Pollux offers a wide range of tests for HV heaters - from standard tests to specific customer requirements

Endurance test bench for water pumps and valves

Test stand with environmental simulation and precise cooling water conditioning for testing water pumps and valves in the vehicle cooling circuit

Testing Device for Quality Assurance of Light Guides

In this project, light guides are to be evaluated both electrically and in terms of lighting technology. The goal is to detect potential defects in the injection-molded parts or in the subassembly.

Calibration test stand for flow sensors

Test bench for manual and automatic calibration of flow sensors

Temperature control system for conditioning electric motors and inverters for automotive applications (BEV) in test bench operation

Precise control for dynamic load changes

Flow editor for creating complex test routines

User-friendly operating software tailored specifically to your needs

Performance test bench for water pumps

Test bench for validating electric coolant pumps in the automotive sector

Dynamic cooling water conditioning

Water conditioning unit for use in transmission function test benches

Advanced EOL Solution for Premium Segment Illuminated Door Panels: Maximizing Variability

1000 test criteria and complex lighting functions all under one roof.

Module for precise temperature control of 6 test specimens

Precise and reliable measurement results for your test series thanks to servo injection technology and individual measurement technology

Temperature stress test of high-voltage heaters for automotive applications

Customer-specific test setup to be able to assess the durability of a heater technology at an early stage of development

Testing System with 14 Stationary Cameras for 100% Inspection of Dashboards

A fully screened testing station that enables taking photos with varying exposure times and from different angles.

Development test bench for high-voltage heaters with temperature chamber and powerful conditioning system

Test bench with environmental simulation and high-precision cooling water conditioning for parameter tests and endurance runs

Temperature Control System for Conditioning a Traction Battery for Automotive Applications (BEV) in Test Stand Operation

Powerful conditioning system for operating a lithium-ion battery, flexibly applicable for parameter tests and endurance runs.

Two-circuit-conditioning-system

Robust testing system with completely separately controllable fluid circuits for endurance tests of electric axles and electric motors

Temperature control system for endurance tests with six fluid outlets for drives in electric vehicles (BEV/HEV)

The 6-fold conditioning system with separately flow and pressure controllable fluid outlets with DUAL recooling, which achieves maximum energy efficiency even during high-temperature and continuous temperature cycling runs

High-temperature continuous operation of electric water pumps

Customer-specific durability test of automotive coolant pumps under extreme media or ambient temperatures

High temperature endurance test (Thermal Life Test) of electric water pumps

Customer-specific test scenario for testing the service life of electric cooling water pumps in the automotive sector

Test options according to LV124

Lifespan tests, parameter tests and tests of climatic or electrical requirements

HV Heater Testing @ Pollux

Pollux offers a wide range of tests for HV heaters - from standard tests to specific customer requirements

Endurance test bench for water pumps and valves

Test stand with environmental simulation and precise cooling water conditioning for testing water pumps and valves in the vehicle cooling circuit

Testing Device for Quality Assurance of Light Guides

In this project, light guides are to be evaluated both electrically and in terms of lighting technology. The goal is to detect potential defects in the injection-molded parts or in the subassembly.

Calibration test stand for flow sensors

Test bench for manual and automatic calibration of flow sensors

Temperature control system for conditioning electric motors and inverters for automotive applications (BEV) in test bench operation

Precise control for dynamic load changes

Flow editor for creating complex test routines

User-friendly operating software tailored specifically to your needs

Performance test bench for water pumps

Test bench for validating electric coolant pumps in the automotive sector

Dynamic cooling water conditioning

Water conditioning unit for use in transmission function test benches

Advanced EOL Solution for Premium Segment Illuminated Door Panels: Maximizing Variability

1000 test criteria and complex lighting functions all under one roof.

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