Solutions

Custom Test Bench Construction: Tailored Test Benches to Your Specifications

We design, plan, and manufacture turnkey custom test benches for the validation of your products.

Rely on our one-stop full-service solution: From the initial idea to design, software development, and system assembly, Pollux is your direct point of contact.

Our solution starts where standards end.

Automated testing is the key to today's quality products. Just as diverse as the various products are, so must the testing solutions be individualized. The requirements often exceed common standards.

Pollux designs and manufactures application-specific test benches for various tasks. In the initial stage, you discuss your requirements with us in a personal conversation. Based on this, we create an initial concept that is later elaborated in detail.

Right from the initial stages, but especially during the execution of your project, we can make a difference through our capabilities: In addition to mechanical and electrical design, we also develop the software for the test benches in-house. The systems are assembled and commissioned by our own personnel in our manufacturing facilities.

This way, you receive the best service seamlessly from a single source!

Benefits

Pollux Custom Test Benches: The Perfect Foundation for Your Success

Everything from a Single Source!

Customized concept creation and development, design and mechanics, automation, electrical and software development, manufacturing, and commissioning – Pollux brings together all essential expertise under one roof, with in-house personnel and a dedicated production facility.

End-to-End Software Development with LabVIEW

We develop the software for our test benches using LabVIEW: From automation and the user interface (GUI) to data acquisition, if required, including real-time systems with visualization and data storage – everything is seamlessly integrated within a single development environment.

When Speed is of the Essence

Test bench construction takes time – even with us. In many projects, time is tight and yet the crucial factor. When time is running short, our testing laboratory serves as a competent partner for testing and test services – including flexible special test setups.

Simplified Diagnosis and Remote Maintenance.

Our well-designed systems for easy diagnosis and remote maintenance provide you with time-efficient and cost-effective solutions. Because we understand: Time is money!

Turnkey Custom Test Benches

Pollux custom test benches undergo rigorous testing before delivery. Each custom test bench is put into operation in an in-house testing facility, as close as possible to the intended operational conditions.

You will receive a turnkey custom test bench tailored precisely to your requirements. Thanks to our 'plug-and-play' principle, your customized testing system can be quickly and easily put into operation after delivery.

Pollux live in action!
Application Examples of Our Custom Test Bench Construction

Module for precise temperature control of 6 test specimens

Precise and reliable measurement results for your test series thanks to servo injection technology and individual measurement technology

Temperature stress test of high-voltage heaters for automotive applications

Customer-specific test setup to be able to assess the durability of a heater technology at an early stage of development

Testing System with 14 Stationary Cameras for 100% Inspection of Dashboards

A fully screened testing station that enables taking photos with varying exposure times and from different angles.

Development test bench for high-voltage heaters with temperature chamber and powerful conditioning system

Test bench with environmental simulation and high-precision cooling water conditioning for parameter tests and endurance runs

Temperature Control System for Conditioning a Traction Battery for Automotive Applications (BEV) in Test Stand Operation

Powerful conditioning system for operating a lithium-ion battery, flexibly applicable for parameter tests and endurance runs.

Two-circuit-conditioning-system

Robust testing system with completely separately controllable fluid circuits for endurance tests of electric axles and electric motors

Temperature control system for endurance tests with six fluid outlets for drives in electric vehicles (BEV/HEV)

The 6-fold conditioning system with separately flow and pressure controllable fluid outlets with DUAL recooling, which achieves maximum energy efficiency even during high-temperature and continuous temperature cycling runs

High-temperature continuous operation of electric water pumps

Customer-specific durability test of automotive coolant pumps under extreme media or ambient temperatures

High temperature endurance test (Thermal Life Test) of electric water pumps

Customer-specific test scenario for testing the service life of electric cooling water pumps in the automotive sector

Test options according to LV124

Lifespan tests, parameter tests and tests of climatic or electrical requirements

HV Heater Testing @ Pollux

Pollux offers a wide range of tests for HV heaters - from standard tests to specific customer requirements

Endurance test bench for water pumps and valves

Test stand with environmental simulation and precise cooling water conditioning for testing water pumps and valves in the vehicle cooling circuit

Testing Device for Quality Assurance of Light Guides

In this project, light guides are to be evaluated both electrically and in terms of lighting technology. The goal is to detect potential defects in the injection-molded parts or in the subassembly.

Calibration test stand for flow sensors

Test bench for manual and automatic calibration of flow sensors

Temperature control system for conditioning electric motors and inverters for automotive applications (BEV) in test bench operation

Precise control for dynamic load changes

Flow editor for creating complex test routines

User-friendly operating software tailored specifically to your needs

Performance test bench for water pumps

Test bench for validating electric coolant pumps in the automotive sector

Dynamic cooling water conditioning

Water conditioning unit for use in transmission function test benches

Advanced EOL Solution for Premium Segment Illuminated Door Panels: Maximizing Variability

1000 test criteria and complex lighting functions all under one roof.

Module for precise temperature control of 6 test specimens

Precise and reliable measurement results for your test series thanks to servo injection technology and individual measurement technology

Temperature stress test of high-voltage heaters for automotive applications

Customer-specific test setup to be able to assess the durability of a heater technology at an early stage of development

Testing System with 14 Stationary Cameras for 100% Inspection of Dashboards

A fully screened testing station that enables taking photos with varying exposure times and from different angles.

Development test bench for high-voltage heaters with temperature chamber and powerful conditioning system

Test bench with environmental simulation and high-precision cooling water conditioning for parameter tests and endurance runs

Temperature Control System for Conditioning a Traction Battery for Automotive Applications (BEV) in Test Stand Operation

Powerful conditioning system for operating a lithium-ion battery, flexibly applicable for parameter tests and endurance runs.

Two-circuit-conditioning-system

Robust testing system with completely separately controllable fluid circuits for endurance tests of electric axles and electric motors

Temperature control system for endurance tests with six fluid outlets for drives in electric vehicles (BEV/HEV)

The 6-fold conditioning system with separately flow and pressure controllable fluid outlets with DUAL recooling, which achieves maximum energy efficiency even during high-temperature and continuous temperature cycling runs

High-temperature continuous operation of electric water pumps

Customer-specific durability test of automotive coolant pumps under extreme media or ambient temperatures

High temperature endurance test (Thermal Life Test) of electric water pumps

Customer-specific test scenario for testing the service life of electric cooling water pumps in the automotive sector

Test options according to LV124

Lifespan tests, parameter tests and tests of climatic or electrical requirements

HV Heater Testing @ Pollux

Pollux offers a wide range of tests for HV heaters - from standard tests to specific customer requirements

Endurance test bench for water pumps and valves

Test stand with environmental simulation and precise cooling water conditioning for testing water pumps and valves in the vehicle cooling circuit

Testing Device for Quality Assurance of Light Guides

In this project, light guides are to be evaluated both electrically and in terms of lighting technology. The goal is to detect potential defects in the injection-molded parts or in the subassembly.

Calibration test stand for flow sensors

Test bench for manual and automatic calibration of flow sensors

Temperature control system for conditioning electric motors and inverters for automotive applications (BEV) in test bench operation

Precise control for dynamic load changes

Flow editor for creating complex test routines

User-friendly operating software tailored specifically to your needs

Performance test bench for water pumps

Test bench for validating electric coolant pumps in the automotive sector

Dynamic cooling water conditioning

Water conditioning unit for use in transmission function test benches

Advanced EOL Solution for Premium Segment Illuminated Door Panels: Maximizing Variability

1000 test criteria and complex lighting functions all under one roof.

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