Solutions

From Environmental Simulations to Special Tests: Tailored Testing Services

Fueled by the passion to deliver the best results every day, we also offer testing services to our customers. In our state-of-the-art testing laboratory, you have the opportunity to validate your components and assemblies.

Benefit from high recooling performance at all temperature levels from -40 °C to 180 °C in combination with high performance in the HV voltage range up to 1500 V.

We implement manufacturer-specific and normative testing requirements routinely and competently and always respond to your individual requirements.

Well-known component and system manufacturers in the automotive and supplier industries as well as mechanical and plant engineering have relied on our expertise for many years.

Optimal Testing and Conditioning Technology for Best Test Results

Pollux Testing is certified according to DIN 9001 and meets the highest quality standards in testing. Whether environmental simulation, operational stability testing or special testing – as a reliable and flexible testing service provider, we always deliver the best results to our customers!

Benefits

Testing solutions from Pollux: Your Advantages

Customized Test Service Development

Especially in the development of new products, individual testing criteria are essential. Therefore, we work with our customers to specify common test conditions in the early stages of development. This allows us to provide valid results for the development process at an early stage.

Modular Test Field

Pollux Testing can equip each test bench with individual equipment modules, ensuring that only the necessary technology is used in each specific test. This flexibility allows us to respond to test requests efficiently, resulting in cost savings that we are pleased to pass on to our customers.

Synergy Effects Between Test Bench Construction and Testing Services

As our customer, you benefit significantly from the synergy between our in-house custom test bench construction and testing services. We can bridge lead times and define the key test specifications in collaboration with our customers. This enables you to generate highly accurate measurement results even before the completion of your own test bench. Alternatively, you can leverage the expertise of our testing professionals to identify critical test requirements for your components.

Data Processing and Comprehensive Report Generation

Especially in long-term testing scenarios, data processing can be quite extensive. Therefore, we offer a comprehensive data analysis and report generation service. This way, you have your key test results summarized and readily available. We are also happy to accommodate individual customer requirements for specific data formats or graphical representations.

Application-specific test benches:

  • Test environment for pre-development studies

  • Product validation / DV and PV testing
  • Lifespan testing
  • Individual investigations in the event of field failures
  • LV124, VW 80000 BMW, GS 95024-3-1, CS.00056
  • General special tests

Pollux live in action!
Application Examples of our Testing Services

Module for precise temperature control of 6 test specimens

Precise and reliable measurement results for your test series thanks to servo injection technology and individual measurement technology

Temperature stress test of high-voltage heaters for automotive applications

Customer-specific test setup to be able to assess the durability of a heater technology at an early stage of development

Testing System with 14 Stationary Cameras for 100% Inspection of Dashboards

A fully screened testing station that enables taking photos with varying exposure times and from different angles.

Development test bench for high-voltage heaters with temperature chamber and powerful conditioning system

Test bench with environmental simulation and high-precision cooling water conditioning for parameter tests and endurance runs

Temperature Control System for Conditioning a Traction Battery for Automotive Applications (BEV) in Test Stand Operation

Powerful conditioning system for operating a lithium-ion battery, flexibly applicable for parameter tests and endurance runs.

Two-circuit-conditioning-system

Robust testing system with completely separately controllable fluid circuits for endurance tests of electric axles and electric motors

Temperature control system for endurance tests with six fluid outlets for drives in electric vehicles (BEV/HEV)

The 6-fold conditioning system with separately flow and pressure controllable fluid outlets with DUAL recooling, which achieves maximum energy efficiency even during high-temperature and continuous temperature cycling runs

High-temperature continuous operation of electric water pumps

Customer-specific durability test of automotive coolant pumps under extreme media or ambient temperatures

High temperature endurance test (Thermal Life Test) of electric water pumps

Customer-specific test scenario for testing the service life of electric cooling water pumps in the automotive sector

Test options according to LV124

Lifespan tests, parameter tests and tests of climatic or electrical requirements

HV Heater Testing @ Pollux

Pollux offers a wide range of tests for HV heaters - from standard tests to specific customer requirements

Endurance test bench for water pumps and valves

Test stand with environmental simulation and precise cooling water conditioning for testing water pumps and valves in the vehicle cooling circuit

Testing Device for Quality Assurance of Light Guides

In this project, light guides are to be evaluated both electrically and in terms of lighting technology. The goal is to detect potential defects in the injection-molded parts or in the subassembly.

Calibration test stand for flow sensors

Test bench for manual and automatic calibration of flow sensors

Temperature control system for conditioning electric motors and inverters for automotive applications (BEV) in test bench operation

Precise control for dynamic load changes

Flow editor for creating complex test routines

User-friendly operating software tailored specifically to your needs

Performance test bench for water pumps

Test bench for validating electric coolant pumps in the automotive sector

Dynamic cooling water conditioning

Water conditioning unit for use in transmission function test benches

Advanced EOL Solution for Premium Segment Illuminated Door Panels: Maximizing Variability

1000 test criteria and complex lighting functions all under one roof.

Module for precise temperature control of 6 test specimens

Precise and reliable measurement results for your test series thanks to servo injection technology and individual measurement technology

Temperature stress test of high-voltage heaters for automotive applications

Customer-specific test setup to be able to assess the durability of a heater technology at an early stage of development

Testing System with 14 Stationary Cameras for 100% Inspection of Dashboards

A fully screened testing station that enables taking photos with varying exposure times and from different angles.

Development test bench for high-voltage heaters with temperature chamber and powerful conditioning system

Test bench with environmental simulation and high-precision cooling water conditioning for parameter tests and endurance runs

Temperature Control System for Conditioning a Traction Battery for Automotive Applications (BEV) in Test Stand Operation

Powerful conditioning system for operating a lithium-ion battery, flexibly applicable for parameter tests and endurance runs.

Two-circuit-conditioning-system

Robust testing system with completely separately controllable fluid circuits for endurance tests of electric axles and electric motors

Temperature control system for endurance tests with six fluid outlets for drives in electric vehicles (BEV/HEV)

The 6-fold conditioning system with separately flow and pressure controllable fluid outlets with DUAL recooling, which achieves maximum energy efficiency even during high-temperature and continuous temperature cycling runs

High-temperature continuous operation of electric water pumps

Customer-specific durability test of automotive coolant pumps under extreme media or ambient temperatures

High temperature endurance test (Thermal Life Test) of electric water pumps

Customer-specific test scenario for testing the service life of electric cooling water pumps in the automotive sector

Test options according to LV124

Lifespan tests, parameter tests and tests of climatic or electrical requirements

HV Heater Testing @ Pollux

Pollux offers a wide range of tests for HV heaters - from standard tests to specific customer requirements

Endurance test bench for water pumps and valves

Test stand with environmental simulation and precise cooling water conditioning for testing water pumps and valves in the vehicle cooling circuit

Testing Device for Quality Assurance of Light Guides

In this project, light guides are to be evaluated both electrically and in terms of lighting technology. The goal is to detect potential defects in the injection-molded parts or in the subassembly.

Calibration test stand for flow sensors

Test bench for manual and automatic calibration of flow sensors

Temperature control system for conditioning electric motors and inverters for automotive applications (BEV) in test bench operation

Precise control for dynamic load changes

Flow editor for creating complex test routines

User-friendly operating software tailored specifically to your needs

Performance test bench for water pumps

Test bench for validating electric coolant pumps in the automotive sector

Dynamic cooling water conditioning

Water conditioning unit for use in transmission function test benches

Advanced EOL Solution for Premium Segment Illuminated Door Panels: Maximizing Variability

1000 test criteria and complex lighting functions all under one roof.

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