Solutions

Maintenance, Calibration, and Service for Test Benches

We understand the significance of high-tech testing systems for our customers, especially when they are directly integrated into the production process or when time-critical component testing is planned.

Through our service and maintenance offerings, which we tailor to the needs of our customers or provide within a support package, we are readily available to assist you quickly and seamlessly.

Our support team is also available to assist you with spare parts procurement.

Equipment Maintenance at Pollux: Time and Cost-Efficient Maintenance, Calibration, and Service Activities for Customer-Specific Systems

To conduct maintenance, calibration, and service activities on customer-specific systems as efficiently as possible, we consider the requirements for optimized maintainability right from the design process.

In addition to using industrial standard components, the necessary maintenance-related functions of the testing equipment also play a crucial role.
Each of our systems comes equipped from the factory with a diagnostic system and a VPN access for remote maintenance. This allows our support team to respond to your needs quickly and from anywhere.

Our maintenance services portfolio includes, among others:

  • Removal of old insulation followed by re-insulation

  • Filter replacement

  • Inspection of moving parts, fill level, tightness, or volume flow distribution

  • Tank cleaning and flushing

  • Gasket replacement

  • Load tests

  • Testing according to DGUV 3

  • Sensor check

  • Cleaning and Maintenance Tasks

  • Etc.

Do you require additional services in the field of service and maintenance?

Feel free to reach out to us. Together, we will define a service offer that matches your requirements.

Benefits

Maintenance and Service for Test Benches: Preventing Breakdowns and Saving Costs

Ensuring Equipment Availability

Through regular maintenance, we ensure the availability of your equipment. Potential damages can be detected early, preventing unexpected test bench failures.

Ensuring Accurate Test Results

Through regular maintenance and calibration of your test bench, we ensure accurate test results, preventing unpleasant consequences caused by distorted measurements!

Ensuring Equipment and Operator Safety

Regular, expert maintenance of the safety-critical components of the test bench protects you and your employees from financial and health-related consequences.

Extended Lifespan of the Test Bench

By regularly inspecting and maintaining your test system, you also contribute to preserving its value and extending its lifespan. This helps save costs on repairs or replacements.

Spare Parts Procurement: Smart Preparedness Instead of Lengthy Lead Times

High reliability and endurance are crucial for test benches. However, in complex systems, despite all care and regular maintenance, errors may occur or the system may fail. In such cases, rapid diagnosis and troubleshooting are essential.

It's not always a software error or a defective off-the-shelf industrial component that is readily available worldwide. For such cases, a classification of spare parts is made during the creation phase of your test bench to determine the average availability of spare parts.

In addition, we provide you with a recommendation on which components should be kept in stock. This helps prevent extended machine downtime and eliminates the need to endure long lead times.

For the storage of your components, you can, for example, utilize our service cabinet, which we can deliver to you together with your test bench and the optional spare parts package upon request. This way, you'll always have the recommended spare parts conveniently located in the dedicated service cabinet right next to your test bench.

Pollux live in action!
Application examples

Module for precise temperature control of 6 test specimens

Precise and reliable measurement results for your test series thanks to servo injection technology and individual measurement technology

Temperature stress test of high-voltage heaters for automotive applications

Customer-specific test setup to be able to assess the durability of a heater technology at an early stage of development

Testing System with 14 Stationary Cameras for 100% Inspection of Dashboards

A fully screened testing station that enables taking photos with varying exposure times and from different angles.

Development test bench for high-voltage heaters with temperature chamber and powerful conditioning system

Test bench with environmental simulation and high-precision cooling water conditioning for parameter tests and endurance runs

Temperature Control System for Conditioning a Traction Battery for Automotive Applications (BEV) in Test Stand Operation

Powerful conditioning system for operating a lithium-ion battery, flexibly applicable for parameter tests and endurance runs.

Two-circuit-conditioning-system

Robust testing system with completely separately controllable fluid circuits for endurance tests of electric axles and electric motors

Temperature control system for endurance tests with six fluid outlets for drives in electric vehicles (BEV/HEV)

The 6-fold conditioning system with separately flow and pressure controllable fluid outlets with DUAL recooling, which achieves maximum energy efficiency even during high-temperature and continuous temperature cycling runs

High-temperature continuous operation of electric water pumps

Customer-specific durability test of automotive coolant pumps under extreme media or ambient temperatures

High temperature endurance test (Thermal Life Test) of electric water pumps

Customer-specific test scenario for testing the service life of electric cooling water pumps in the automotive sector

Test options according to LV124

Lifespan tests, parameter tests and tests of climatic or electrical requirements

HV Heater Testing @ Pollux

Pollux offers a wide range of tests for HV heaters - from standard tests to specific customer requirements

Endurance test bench for water pumps and valves

Test stand with environmental simulation and precise cooling water conditioning for testing water pumps and valves in the vehicle cooling circuit

Testing Device for Quality Assurance of Light Guides

In this project, light guides are to be evaluated both electrically and in terms of lighting technology. The goal is to detect potential defects in the injection-molded parts or in the subassembly.

Calibration test stand for flow sensors

Test bench for manual and automatic calibration of flow sensors

Temperature control system for conditioning electric motors and inverters for automotive applications (BEV) in test bench operation

Precise control for dynamic load changes

Flow editor for creating complex test routines

User-friendly operating software tailored specifically to your needs

Performance test bench for water pumps

Test bench for validating electric coolant pumps in the automotive sector

Dynamic cooling water conditioning

Water conditioning unit for use in transmission function test benches

Advanced EOL Solution for Premium Segment Illuminated Door Panels: Maximizing Variability

1000 test criteria and complex lighting functions all under one roof.

Module for precise temperature control of 6 test specimens

Precise and reliable measurement results for your test series thanks to servo injection technology and individual measurement technology

Temperature stress test of high-voltage heaters for automotive applications

Customer-specific test setup to be able to assess the durability of a heater technology at an early stage of development

Testing System with 14 Stationary Cameras for 100% Inspection of Dashboards

A fully screened testing station that enables taking photos with varying exposure times and from different angles.

Development test bench for high-voltage heaters with temperature chamber and powerful conditioning system

Test bench with environmental simulation and high-precision cooling water conditioning for parameter tests and endurance runs

Temperature Control System for Conditioning a Traction Battery for Automotive Applications (BEV) in Test Stand Operation

Powerful conditioning system for operating a lithium-ion battery, flexibly applicable for parameter tests and endurance runs.

Two-circuit-conditioning-system

Robust testing system with completely separately controllable fluid circuits for endurance tests of electric axles and electric motors

Temperature control system for endurance tests with six fluid outlets for drives in electric vehicles (BEV/HEV)

The 6-fold conditioning system with separately flow and pressure controllable fluid outlets with DUAL recooling, which achieves maximum energy efficiency even during high-temperature and continuous temperature cycling runs

High-temperature continuous operation of electric water pumps

Customer-specific durability test of automotive coolant pumps under extreme media or ambient temperatures

High temperature endurance test (Thermal Life Test) of electric water pumps

Customer-specific test scenario for testing the service life of electric cooling water pumps in the automotive sector

Test options according to LV124

Lifespan tests, parameter tests and tests of climatic or electrical requirements

HV Heater Testing @ Pollux

Pollux offers a wide range of tests for HV heaters - from standard tests to specific customer requirements

Endurance test bench for water pumps and valves

Test stand with environmental simulation and precise cooling water conditioning for testing water pumps and valves in the vehicle cooling circuit

Testing Device for Quality Assurance of Light Guides

In this project, light guides are to be evaluated both electrically and in terms of lighting technology. The goal is to detect potential defects in the injection-molded parts or in the subassembly.

Calibration test stand for flow sensors

Test bench for manual and automatic calibration of flow sensors

Temperature control system for conditioning electric motors and inverters for automotive applications (BEV) in test bench operation

Precise control for dynamic load changes

Flow editor for creating complex test routines

User-friendly operating software tailored specifically to your needs

Performance test bench for water pumps

Test bench for validating electric coolant pumps in the automotive sector

Dynamic cooling water conditioning

Water conditioning unit for use in transmission function test benches

Advanced EOL Solution for Premium Segment Illuminated Door Panels: Maximizing Variability

1000 test criteria and complex lighting functions all under one roof.

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